Industrial Robot Arm for Plastic Injection Molding Machine

Product Details
Customization: Available
Imm Range: 80-200tons
Certification: ISO, CE

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Number of Employees
34
Year of Establishment
2005-03-31
  • Industrial Robot Arm for Plastic Injection Molding Machine
  • Industrial Robot Arm for Plastic Injection Molding Machine
  • Industrial Robot Arm for Plastic Injection Molding Machine
  • Industrial Robot Arm for Plastic Injection Molding Machine
  • Industrial Robot Arm for Plastic Injection Molding Machine
  • Industrial Robot Arm for Plastic Injection Molding Machine
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  • Overview
  • Product Description
  • Specification Sheet
  • Features
  • Functions
  • Application
  • About Us
  • Q&A
Overview

Basic Info.

Model NO.
TS1-90S-P/N-12TR
Application
Welding, Load, Stacking
After-Sales Service
Engineers to Assist Remote Installation and Use.
Warranty
1 Year
Vertical Stroke
900mm
Drive System
Air Cylinder
Max. Load
5kg
Traverse Stroke
1270mm
Transport Package
Wooden Case Packing
Trademark
Tongyi
Origin
Guangdong, China
HS Code
8428904000
Production Capacity
1000 Units Per Year

Product Description

Product Description

  Industrial Robot Arm for Plastic Injection Molding Machine

Three/ Five Axes AC Servo Driven Robots are extensively applied to horizontal plastic injection machines from 50~850T which are mainly designed for rapid and precise removal on strict demands of good appearance of finished products and sprues. There are two types of arms: single stage and telescopic. Full AC servo motors are driven on three axes (traverse/ crosswise/ main arm) and five axes (traverse/crosswise &vertical for main arm & sub arm), take-out time at 0.65-1.5 sec and dry cylce time at 5-9 sec.All linear movement are controlled by servo driven control systems to cooperate with high rigidity structure of linear guiderail for realizing high precise take-out and accurate repeatability.
Industrial Robot Arm for Plastic Injection Molding Machine
 
Industrial Robot Arm for Plastic Injection Molding Machine
Industrial Robot Arm for Plastic Injection Molding Machine
Industrial Robot Arm for Plastic Injection Molding Machine
Industrial Robot Arm for Plastic Injection Molding Machine
Industrial Robot Arm for Plastic Injection Molding Machine

 

Specification Sheet

Model TS3-70S-P/N-13TR TS3-90S-P/N-14TR TT3-100S-P/N-16TR TT3-120S-P/N-16TR TT3-140S-P/N-17TR
Arm Type   Single-Stage Telescopic
IMM Range TONS 50-120T 100-220T 250-350T 300-450T 400-850T
Vertical Stroke MM 700 900 1000 1200 1400
Main Arm Crosswise Stroke  MM 600 600 650 750 750
Sub-Arm Crosswise Stroke  MM / / / / /
Traverse Stroke MM 1350 1450 1600 1600 1750
Max. Load  KG 5 6 8 10 15
Take  Out Time  S 0.65 0.65 0.7 1.5 1.5
Dry Cycle Time  S 5 5 7 9 9
Drive System (Vertical)   AC Servo Motor AC Servo Motor AC Servo Motor AC Servo Motor AC Servo Motor
Air Pressure MPA 0.5-0.8 0.5-0.8 0.5-0.8 0.5-0.8 0.5-0.8
Air Consumption NI/ CYCLE 5 5 10 10 10
Power Supply   AC 220V±10%, 50/60Hz AC 220V±10%, 50/60Hz
Machine Weigt  KG 200 220 250 270 300
 

Features

1. Micro-computer control system was programmed with more safety protection functions to provide safeguard for operator and IMM. In addition, we also can write the special program to meet customers' special requirements for matching the various molds and grippers.
2. Palm controller incorporate changeable Chinese / English screen page, easy learning, multi-functions and programs are provided for selection, automatically detecting, displaying and recording the malfunctions, conveniently maintain and problem solving.
3. Full AC servo motors are driven on three axes(traverse/crosswise/main arm) and five axes (traverse/crosswise & vertical for main arm & sub arm),take-out time at 0.65-1.5 sec.
4. High rigidity structure design, stable construction, low vibration, abiding and long service life.
5. Traverse, crosswise and vertical unit adopt high precision linear guide rail result in high speed, low noise, accurate position, wear resistance, heat resistance , long service life without distortion.
6. Single stage arm adopt precision linear guide rail with high wear resistance; high rigid alloy beam which achieve high speed, low vibration and long service life.
7. The telescopic type of vertical arm adopt high rigid alloy beam with the trait of light weight, strong structure, special design belt with double speed which can decrease the height of whole robot not only to meet the requirement of factory height limitation but also to increase vertical speed and stable performance.
8. High Performance imported AC Servomotor, working with high precise linear guide rail and imported steel wire belt driven result in high speed, low noise. precision position at ±0.1mm.
9. Jig circuit - molded parts quickly remove from the mold and slow drop outside the mold to place the parts, with the action function of " quick take and put down gently" to realize stable and perfect removal action and place products safely according to different products with various jigs.
10. In addition, AC/BC rotation axes can be customized for meeting customers' various products requirement.
11. Program can be edited according to product requirement which can apply to rapid removal, insert, or complicated automation occasion. It can realize special motion such as array, stack, counting, sample etc.
12. Multiple Protections - the maximum end position is equipped with limit switches, all direction of end position equipped with ant anti-collision device which can prevent the motion out of control. Complete safeguard for IMM and robot to ensure safety running.
13. 
Assembled parts and structures design adopt oilless device, easy maintenance and long service life. (Guiderail and slide should be oiled regularly; The rod of cylinder should fill grease regularly.)

14. Lightweight construction design,reduce the weight of moving parts, to achieve the best acceleration / deceleration speed, and work with microprocessor well result in significant power saving.
15. Electrical parts adopt the world famous brands to provide stable quality and interchangeable traits.
16. Installing robots can increase product capacity, lower product detective rate, ensure operators' safety, reduce labor, reduce waste.

Functions

Standard Functions

1 Language Exchange To support 8 language exchange and internal multi font and symbols for customers' choice
2 Jig Circuit Standard 2 suction 2 grasp for various product removal
3 Teaching Function Teaching program can be deleted, inserted. To edit coordinate program to work with auxiliary equipment simultaneously for saving outer controller
4 ,Vibration Removal, Move Inside Mold To be used for removal of undercut product or hard removal product.
5 Standby Outside Mold To be used for above mold interference with robot or jig
6 Extract at Stationary Platen It can be taken out from male or female mold, fixed at 90 degree angle
7 Runner Release inside the Mold It can release the runner or products inside the mold  after clamping runner or suck the product.
8 Detective Products Placement Automatic start or N shots disposal after detective products signal appearing. Each interval shots to put to the location for inspection.
9 Conveyor Interface Equip with conveyor interface for connecting conveniently
10 Production Memory Record It can trace production quantities back before power off
11 Maintenance Hint It can remind maintenance time automatically
12 Internal Memory 100 sets
13 Production Management Stop operation and remind when the production reach quantities.
14 Monitor Protection It will automatic screen out after no use for a period of time. It also can set monitor protection by time
15 Linkage Outside mold traverse to safety position then descend
16 Posture Double Head Valve Control The posture will not return back when power suddenly off, it will not damage mold to make sure safety
17 Vacuum Circuits It will alarm if vacuum is insufficient when taking product out
18 Packing Arrangement 4 sets stacking, the maximum packaging motion  up to 200 & each axis packaging 256 points  
19 Automatic alignment Position Parameter In the automatic operation program, automatic position parameters can be manually renew
20 Micro Switch It can realize micro adjustment function to control precisely.0.01→0.1→0.2→0.5→5→0.01 exchnage
21 IO Monitor ,Two page monitor simultaneously in order to compare IMM & robot signal together
22 Soft Keyboard Function same as hard Keyboard
23 Palm Controller Built-in Operator Manual To review operator manual on line conveniently
24 Reserve Some IO Port Reserve 4 output , 3 input for customer upgrade jig conveniently later
25 Interlock between IMM & Robot Input IMM signal manually
26 Reserve 8 sets IMM & Robot Interlock signal   It is convenient for linkage between IMM & robot  later
27 IO Resume Record the changes of each I/O point for analysis when exceptions or faults occur
28 USB Port Using USB for uploading & download mold data and update program
29 3 Color Lamp Remote monitor robots running status in order to manage factory conveniently


Optional Funcions

1 Spray Mold Release Agent When the product demolding is not smooth, the interval time and spray time can be set
2 Middle Platen Inspection Confirm the position of the middle platen in the three-platen mold to avoid the sub-arm hit the mold.
3 Additional Suction and Grasp Circuit Can be extended to 4 suction & 4 grasp (total 8 circuits) which can be controlled signal individually
4 Pneumatic Scissors Can be installed at the end of arm or traverse end for cutting runner
5 Photoelectric Inspection of Finished Product Place the finished products on the conveyor belt to prevent the finished product for colliding with each other
6 Automatic Adjustment The coding rules between the IMM and roobts are agreed in advance, IMM send the request of changing mold and then the robot automatically switches the mold information.
7  Robot Follow Up Movement Work with precision distance sensor to correct the problem of mold open unstable position
8 Automatic Lubrication Robot will automatically lubricate after running to setting number.  
9 BC/AC Axes Servo Motor Realize multi-angle, multi-posture movement trajectory
10 90° Rotated Cylinder Rotated Cylinder can take longer product after rotating to put outside
11 Vacuum Failure Circuit Rapid demolding, Increase production efficiency
12 Quick Jig Change Realize the fast separation and combination of jig and robots, convenient and simple , can save the time of jig change
13 Euromap Connector The connection with IMM can be equipped with EUROMAP 12 or EUROMAP 67 standard connector
14 IO Board Add IO board to realize IO signal extension

Application

Injection molding robot is a machine specialized equipment for injection molding production automation, it can reduce heavy labor, improve working conditions and production safety; Improve the production efficiency of IMM, stabilize product quality, improve good production rate, reduce costs, enhance the competitiveness of the company. The robots distinguishes the single axis/three axis/five axis servo motor driven, and there are different applications in the industry. Different choices can be made according to the different requirements and budgets of customers. The single axis is mainly used for taking out products, and the 3/5 axis can be used for insert, taking out, stacking, etc., and used with the conveyor belt. With the development of injection molding industry, there will be continuous robots for feeding, mixing, automatic mold loading and unloading, recycling and other processes, and will be toward the direction of automation.
Industrial Robot Arm for Plastic Injection Molding Machine

 

About Us

Tongyi originated from Taiwan, in order to meet the needs of mainland customers, in April 1999, the company set up an assembly plant in Dongguan of the Pearl River Delta, and began to sell some of its products to the Pearl River Delta market. Adhering to the purpose of "excellence, quality first", the company is committed to the research and development of intelligent automation equipment innovation, intelligent manufacturing and the whole plant planning, to provide intelligent factory overall solutions, is a professional engaged in intelligent automation equipment, design, research and development, production, sales and service in one of the intelligent manufacturing high-tech enterprises.

In order to meet the needs of customers in the YangtzeRiver Delta, in August 2011, we established an assembly plant in Suzhou of Yangtze River Delta. With abundant manufacturing experience and high-quality service, we provide customers with intelligent manufacturing automation equipment for the whole plant. With the rising costs in mainland China and the relocation of some manufacturing plants, adhering to the concept of always serving customers, we established a company in Hanoi, Vietnam, Southeast Asia, in May 2017, to provide overseas customers with the whole plant planning, technical support, talent training and plant construction and production needs. 

Tongyi has always been customer-centric, with talent and technical advantages to assist customers from stand-alone automation system, system automation to intelligent automation production development needs. In addition, it has 6 production bases at domestic and abroad, including 2 in South China, 1 in Central China, 2 in East China, and overseas Vietnam, and has set up a number of holding companies in the country, many service bases to provide customers at domestic and abroad with better and more immediate service, fast processing to meet customer needs, and create value for customers.

Q&A

Q: Are you a manufacturer?
A: Yes, we have seventeen years experience in equipment manufacturing.

Q: Do you support OEM?
A: Yes, we have our own brand, and also support ODM, OEM.

Q: How about your warranty?
A: All of our products for one years warranty.

Q: How about your average lead time?
A: Peak Season Lead Time: within 15 workdays. Off Season Lead Time: within 15 workdays.

Q: What's your payment term?
A: The payment term is 70% prepayment, 30% balance before delivery.

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